Thin Brick
EEWS engineers and utilizes thin brick in two types of systems: a barrier system on permabase, or a rainscreen system on a metal tray base. Fabrication in EEWS’s climate-controlled Allentown facility avoids the added cost, time, and safety concerns of scaffolding, site congestion, and weather-related delays typically associated with field-applied masonry. Accents, surrounds, stone, solider courses, arches, keystones, and corbeling are frequently integrated into EEWS’s systems. The brick can be supplied by any of a wide group of manufacturers including Glen-Gery, Arriscraft, Corium, McAvoy, and Watsontown Brick.
FAQ
What are thin brick facades?
What are thin brick facades?
Thin brick facades are lightweight cladding systems that replicate the appearance of traditional brickwork. They offer the aesthetic appeal of full bricks while being up to 75% lighter, making them ideal for modern construction projects.
How are thin brick tiles constructed?
How are thin brick tiles constructed?
Thin brick tiles are typically 5/8” thick and are either extruded or sliced from full bricks. Corner tiles matching full brick dimensions are used to maintain an authentic look. These tiles can replicate various brick patterns, including accent bands, arches, and corbeling.
What materials are used in EEWS's thin brick panels?
What materials are used in EEWS's thin brick panels?
EEWS constructs thin brick panels using light-gauge galvanized steel framing, fiberglass-reinforced exterior-grade sheathing, air and weather barriers, Extruded Polystyrene (XPS) insulation, felt paper, galvanized metal lath, and a ¾” thick, latex-modified, fiberglass-reinforced setting bed.
Can thin brick facades be customized in terms of color and texture?
Can thin brick facades be customized in terms of color and texture?
Yes, thin brick facades are available in a wide array of sizes, colors, and textures, including smooth, rough, and wire-cut finishes. Most manufacturers offer diverse options to meet specific design requirements.
How does EEWS ensure quality in their thin brick systems?
How does EEWS ensure quality in their thin brick systems?
EEWS fabricates thin brick panels in a climate-controlled environment, ensuring consistent quality and reducing weather-related delays. Their in-house team oversees the entire process, from design to installation, maintaining high standards throughout.
Maximizing The benefits Of Prefabrication
Design Assist
Our collaborative process unites one experienced team from design through installation. In-house Revit-certified designers ensure every detail is carefully planned and executed. Early alignment on goals and continuous design and budget feedback keep projects on track. This streamlined approach eliminates inefficiencies and delivers reliable, high-quality results.
Safer Job Site
Our panelized enclosure system reduces on-site labor and shortens the project timeline, cutting labor costs. Pre-engineered and assembled off-site, it eliminates material storage, site congestion, and waste. Fewer trades are needed on-site, creating a cleaner, safer work environment. This streamlined process also lowers the risk of accidents and boosts site efficiency.
Quality Assurance
Our panelized systems provide superior thermal, moisture, and air performance through a continuous, high-quality enclosure. Assembled in a controlled facility, components like AVB, windows, and louvers are installed with precision. A single expert team handles multiple trades, reducing gaps and delays. This process also simplifies inspections and ensures consistent quality.
Building Enclosure Speed
Prefabricated panel systems greatly speed up the building enclosure process. Off-site fabrication in a controlled environment allows for faster dry-in and earlier interior work. This reduces weather delays and shortens the overall schedule. It’s an ideal solution for projects with tight timelines or phased occupancy.
Coordinated Engineered Interfaces Solutions
Our system features fully coordinated, engineered interfaces for seamless integration of all enclosure components. Key details are resolved during design and fabrication, avoiding on-site conflicts. This approach minimizes field adjustments and ensures consistent quality. The result is a unified, high-performing building envelope from day one.
Logistics
Prefabricated enclosure systems streamline logistics by reducing the volume of material delivered to and stored on-site. With just-in-time delivery and panels arriving in sequence, site congestion, waste, and handling are minimized. This controlled flow of materials supports cleaner, safer job sites and simplifies coordination among trades. The result is a more efficient, organized construction process that aligns with modern lean building practices.
Thermal Performance
When design allows, increasing opaque wall areas with prefabricated systems can greatly improve thermal performance. Fewer unitized joints enhance energy efficiency and air-tightness. These systems also offer broad cladding flexibility, giving architects more design freedom. In this case, the prefabricated enclosure is over four times more energy efficient than a traditional glass curtain wall.
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Material Options
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