Aluminum Plate
Aluminum plate is a solid aluminum product typically 1/4“ or 3/16” in thickness offering superior durability and fire resistance. Although less flat than ACM it produces very good architectural design flexibility. The plate is reinforced with high-quality aluminum extrusions and welded corners. It is available in a variety of colors and finishes either post painted heat-treated or coil coated depending on thickness. EEWS designs, engineers, and manufactures aluminum plate in-house in our NY facility using plate produced by the world’s leading manufacturers including ATAS, Morin, and Certified Steel.
FAQ
What is an aluminum plate system in façade design?
What is an aluminum plate system in façade design?
An aluminum plate system consists of solid aluminum sheets that are cut, formed, and welded into custom panels. These panels are then sanded, primed, and coated with heat-treated finishes, such as PVDF, to ensure durability and aesthetic appeal. They are attached to building façades using aluminum extrusions, offering a sleek and modern appearance.
How does an aluminum plate compare to Aluminum Composite Material (ACM)?
How does an aluminum plate compare to Aluminum Composite Material (ACM)?
While both aluminum plate and ACM offer similar visual aesthetics, the aluminum plate provides enhanced durability and design flexibility. Unlike ACM, which has a composite core, the aluminum plate is solid, reducing concerns about core delamination and making it suitable for high-traffic areas and complex designs.
Are aluminum plate panels suitable for curved façades?
Are aluminum plate panels suitable for curved façades?
Yes, aluminum plate panels are ideal for curved façades. Their solid construction allows for the creation of complex geometries and radiused surfaces without compromising structural integrity or appearance.
What type of finish is applied to aluminum plate panels?
What type of finish is applied to aluminum plate panels?
Typically, aluminum plate panels are coated with high-performance finishes like PVDF (polyvinylidene fluoride). This finish offers superior resistance to weathering, UV radiation, and environmental wear, ensuring long-term durability.
Why choose aluminum plate systems for high-traffic areas?
Why choose aluminum plate systems for high-traffic areas?
Due to their solid construction and robust finishes, aluminum plate systems are highly resistant to impact and wear, making them ideal for areas with frequent public interaction or exposure to harsh environmental conditions.
How are aluminum plate panels fabricated?
How are aluminum plate panels fabricated?
The fabrication process involves cutting solid aluminum sheets into desired shapes, welding them into pans, sanding and priming the surfaces, and then applying heat-treated finishes. The completed panels are attached to the building façade using aluminum extrusions.
Maximizing The benefits Of Prefabrication
Design Assist
Our collaborative process unites one experienced team from design through installation. In-house Revit-certified designers ensure every detail is carefully planned and executed. Early alignment on goals and continuous design and budget feedback keep projects on track. This streamlined approach eliminates inefficiencies and delivers reliable, high-quality results.
Safer Job Site
Our panelized enclosure system reduces on-site labor and shortens the project timeline, cutting labor costs. Pre-engineered and assembled off-site, it eliminates material storage, site congestion, and waste. Fewer trades are needed on-site, creating a cleaner, safer work environment. This streamlined process also lowers the risk of accidents and boosts site efficiency.
Quality Assurance
Our panelized systems provide superior thermal, moisture, and air performance through a continuous, high-quality enclosure. Assembled in a controlled facility, components like AVB, windows, and louvers are installed with precision. A single expert team handles multiple trades, reducing gaps and delays. This process also simplifies inspections and ensures consistent quality.
Building Enclosure Speed
Prefabricated panel systems greatly speed up the building enclosure process. Off-site fabrication in a controlled environment allows for faster dry-in and earlier interior work. This reduces weather delays and shortens the overall schedule. It’s an ideal solution for projects with tight timelines or phased occupancy.
Coordinated Engineered Interfaces Solutions
Our system features fully coordinated, engineered interfaces for seamless integration of all enclosure components. Key details are resolved during design and fabrication, avoiding on-site conflicts. This approach minimizes field adjustments and ensures consistent quality. The result is a unified, high-performing building envelope from day one.
Logistics
Prefabricated enclosure systems streamline logistics by reducing the volume of material delivered to and stored on-site. With just-in-time delivery and panels arriving in sequence, site congestion, waste, and handling are minimized. This controlled flow of materials supports cleaner, safer job sites and simplifies coordination among trades. The result is a more efficient, organized construction process that aligns with modern lean building practices.
Thermal Performance
When design allows, increasing opaque wall areas with prefabricated systems can greatly improve thermal performance. Fewer unitized joints enhance energy efficiency and air-tightness. These systems also offer broad cladding flexibility, giving architects more design freedom. In this case, the prefabricated enclosure is over four times more energy efficient than a traditional glass curtain wall.
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Material Options
From cladding, to integration, and components.
